Production of plastic products
The main strategic direction the group of companies Safe Cap is the production of single- and two-component plastic caps of various standard sizes for PET container as sealing closures for water, beer, carbonated and still, juice-containing and milk drinks, juices, oils, technical and other liquids.
Production site:
- Manufacturing and storage facility is situated on the land plot of about 2 ha. It includes buildings and facilities of total area of more than 9 000 m2 and has the potential for further expansion.
- Convenient access roads and spacious storage facilities allow SAF CAP to provide standby storage for meeting "peak" demand in the spring-summer season.
- Entrance ramp loading and off-loading area with the ability to simultaneously load and off-load 4 vehicles.
- Security system, equipped with video surveillance means and an electronic system of access control.
Equipment:
- Modern Moulding equipment base (Netstal, Husky & DEMAG Plastic Group) with high-capacity press-molds (Sсhoettli и Plastisud) allows Safe Cap to produce caps of various specifications from any materials. Production capacity of the equipment makes about 2 bln. caps per year.
- Lining machines (Sacmi) produces EVA-liner for two-pieces closure.
- High efficient tampoprinting machines (Tampoprint) and offsetprinting machine (KASE Equipment) allows to print logos of different complexity.
- Auxiliary and periphery equipment of leading world producers (Atlas Copco, MTA, Piovan, Motan, Conair, GreenBox etc.) provides work of the independent system of air feed and water cooling, centralized system of material-handling.
Utility systems:
- Central water system and sewage town of Fryazino.
- Allowed electrical power over 3 MVt (own Ру-10 kV, 5Тр х 630 kVt), giving a reserve for further expansion of the production.
- Own boiler room, providing an indirect heating system (De Dietrich, Heating capacity 2х900 = 1800 kVt).
- All production departments are equipped with under hung cranes with carrying capacity up to 5000 kg.
- ATS with Moscow and local telephone numbers, computer network, dedicated Internet line.
Printing:
In order to protect the products from counterfeiting and also as a stylistic addition to the original design, the following are used:
- Applying the logotype to the upper surface of the cap.
High-technology equipment and our methods of printing on caps allow us to adapt to special requirements to the applied image.
- We have a design-studio that can the logotype to your needs or even to develop a new design.
Impression and promotions:
There is an alternative method to apply the image to the cork. It allow us to:
- Impress the logotype on the upper surface of the cap.
For carrying out promotions a prize cork can be produced, onto which the following can be applied:
- Impression on the inner surface of the cap;
- Impression on the surface of the EVA-liner of two-component cap;
- Laser marking on the outer and inner surfaces.
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